MouldVigil™ MK1 is an advanced hardware controller engineered for plastic injection molders processing regrind, PCR, and recycled polymers. By replacing machine position timers with real-time cavity pressure switchover, MouldVigil eliminates flash, short shots, and part weight variation automatically.
Eliminate the friction of MFI melt flow index variation in recycled resin batches while protecting expensive tooling.
Triggers the machine's 2nd stage hold/packing pressure at the exact microsecond the mold cavity reaches 98% volumetric fill, completely bypassing machine position timers.
Monitors pressure build curves simultaneously at the Gate pin and End-of-Fill (ENDF) cavity locations via high-precision ADC sampling.
Instant hardware overpressure interrupt dumps injection pressure immediately if pressure spikes above safety thresholds, protecting expensive tooling from parting line damage.
Automated resting voltage tare calibration compensates for thermal expansion and sensor zero-drift, guaranteeing 100% accurate BAR measurements every cycle.
Prevents unauthorized tampering with pressure setpoints. Technicians tap authorized RFID security fobs to unlock mould selection, target BAR tuning, or admin mode.
Dual-mode operation: Logs complete cycle history to an onboard FAT MicroSD card while streaming live telemetry out to app.mouldvigil.com.
Simple, transparent one-off investment tailored to your active moulding press count, sensor transducers, and cavity monitoring scope—with no recurring software subscriptions.
Test MouldVigil MK1 on your recycled polymer runs for 14 days with zero cost or obligation: